Learn About How to Replace a Bandsaw Blade

How to Replace A Bandsaw Blade

As with all cutting equipment, bandsaw blades are destined to eventually wear down and become unsuitable for use. That’s why constant maintenance is an important part of operating machine blades. So where can one learn about how to replace a bandsaw blade? Here at SawBlade, we can direct you on how to send in your blades for replacement as well as tips when installing them into your machines.

Where to Replace A Bandsaw Blade

If you’ve ever been a customer of SawBlade and need to replace a bandsaw blade, don’t fret. The process is actually quite easy. Simply contact one of how customer service lines to discuss the issues that you might be having. Then, pack the original blade in a box with a label containing your name, order number and contact details. Send it off to our offices and we’ll send back a replacement ASAP. It’s as simple as that. Also, if the original blade was broken or the fault is on our end, don’t worry. Just contact us and we’ll send another blade as a replacement.

Before considering a replacement, however, make sure to check your machine for malfunctions as it is this factor that is the most common cause for blade errors.

Tips When Replacing Your Blade

Now that you’ve read about where you can learn about how to replace your bandsaw blade, how do you fit the new blade into your machine? SawBlade also has some tips for you. When installing a new blade:

  1. Clean the wheels
  2. Put on new blade
  3. Tension the blade
  4. Centre blade on wheel
  5. Adjust guide blocks and bearings

So then, if you’re ever looking to replace a blade or are unsure about whether you need to do so, you can contact our team through the Live Chat or
Call Us at: 03 9005 7931

Carbon Steel Bandsaw Blades

Carbon Steel Bandsaw Blades

When choosing a bandsaw blade, the type of metal it is can greatly affect its capabilities. At SawBlade, we recommend carbon steel bandsaw blades for its multipurpose applications.

Why You Should Choose Carbon Steel Blades

The metal, carbon steel, is an iron-carbon alloy that contains 2.1% carbon. This is combined with an alloy mixture that usually contains manganese, silicon and copper. At our company, we use a unique welding process that improves the integrity of the blade whilst still keeping its flexibility. As such, this means the blade is adaptable to a variety of applications. This includes cutting wood, fibreglass, non-ferrous metals and carbon steel itself.

Of course, the use case scenario can depend on a number of factors such how many times you use the bandsaw a day. That’s why SawBlade suggests carbon steel blades for one-off uses thanks to its cost-effectiveness, especially in comparison to the more common bimetal blades.

SawBlade Choices

Here at SawBlade, we have two products that we believe cater to a wide variety of specifications.

Carbon Flexback
These blades are produced with superior carbon rich steel in order to provide reliable cutting performance as well as increased fatigue resistance. That’s why they’re perfect for cutting different types of tubing.

Carbon Thin Gauge
These blades are made to fit smaller machines with tighter wheel radii. This means that they’re less likely to break prematurely. As a result, we recommend using thin gauge blades for materials that don’t form a regular chip.

 

So then, are you looking for a flexible alternative to bimetal bandsaw blades? Then why not visit our product page or search for your specific choice.

Don’t forget: If you ever have any questions, don’t be afraid to use our Live Chat function or call 03 9005 7931 where one of our excellent customer service representatives will be happy to help.

 

 

What are Bandsaw Blade Guides?

Bandsaw Blade Guides

Ever wonder how machine blades are able to produce such precise cuts compared to human operated ones?

It’s thanks to bandsaw blade guides that the output you get from cutting continues to be so consistent. These components usually come with your machines so when you buy one of our SawBlade products, make sure to adjust them to fit the blade that you’re using.

How do Blade Guides Work?

Blade guides are bearings which usually sit on top of, below and to the side of the machine blades. In doing so, they help to keep the blade in place whilst it’s moving, reducing vibrations and keeping it on track while cutting.

They are often made out of high-quality carbides or ceramics and are usually needed on metal cutting machines. This is not only due to producing more precise cuts, but also helping with cooling by reducing friction.

That’s why one of the most important things to do when using bandsaws is to constantly check your guides for wear. Operators need to be aware as to whether the guides are properly adjusted or are just naturally wearing down.

Improper adjustments can lead to quicker degradation of the guides. This in turn leads to a harder time when adjusting the blade. The result is that cutting may become more difficult, resulting in more debris.

As a result, the blade is increasingly strained, causing quicker dulling and possibly the blade breaking prematurely.

These factors are why we at SawBlade recommend checking your guides before and after operating your bandsaws. After all, it never pays to be too cautious when it comes to working with machine blades.

And if you ever have any more questions about our products, don’t forget to contact our Live Chat or call: 03 9005 7931

Bandsaw Blades to Saw Rock

Bandsaw Blades to Saw Rock

Processing raw materials is an integral part of multiple industries. That’s why bandsaws are versatile machines that are used to cut a range of different things like meat and plastic.

But what about tougher earthen materials such as those found in the mining industry? Whilst most machines use steel blades, the bandsaw blades needed to saw rock are often coated in special shavings.

As a result, the blades become suited to cutting harder or more abrasive materials.

2 Types of Blades to Saw Rock

By coating the teeth edge with diamond shavings artificial diamonds coated blades are able to saw through denser material.

Moreover, these blades also have gullets, leaving gaps between the teeth which allow for more aggressive cuts.

For instance, in mining operations, you’ll be able cut through piping filled with rock using diamond bandsaw blades. As such, diamond blades are suited for cutting material such as concrete and industrial ceramics.

If you’re looking for a cheaper alternative, carbide grit blades are also able to saw through rock. This is thanks to a mixture of metal and carbon being coated on the blades to produce a harder and stronger blade.

This makes it ideal for cutting through not only rock, but also materials such as carbon-fibre-reinforced plastics.

Please note our blades are made-to-order, we manufacture and send over 3500 blades are day from the factory in Melbourne.

To get started order your Carbide blades online now. If you ever have any doubts, contact our Live Chat service or call 03 9005 7931.  (That’s all we do all day… sleep and dream Blades)

Bandsaw Blades For Butchery Meat and Bone

Butchery Meat and Bone Bandsaw Blades

Australians are one of the largest consumers of meat every year. Not only that, but a large part of our economy and agriculture industry is reliant on the tonnes of meat being exported across the globe annually.  This means, bandsaw blades are seeing constant use to cut through butchery meat and bone.

Our company prides itself on providing the meat industry with the best products available to cut through the variety of meats they see daily. Unlike most suppliers that provide the standard stainless steel option, our blades are made using high-polished carbon steel.

Using materials produced in the UK and special welding and heat treatment done in Australia, we provide custom blades to suit meat products both fresh and frozen. This includes red meat, as well as both fish and poultry.

 

Why our Blades are Perfect for Butchery Meat and Bone

In the meat industry, it isn’t unusual to often have to go through upwards of 30 blades a week. This is even with anti-rusting stainless steel. That’s why our high-polished carbon steel blades are far more cost effective, making it the perfect choice for cutting meat. Other benefits of our blades include:

More efficient cuts

Butchers can cut through both meat and bone more efficiently thanks to carbon steel. One of our customers described it as a “sharper and smoother cut”.  More smooth cuts also means less wastage and better quality meat.

Tailor-made to specifications

Our company prides itself on being able to provide tailor-made blades depending on the teeth per inch. Our special high-frequency shaping and quenching processes make it great for use in meat work.

Subscription model

Our company provides a monthly subscription service where specific quantities and models of blades are able to be ordered and delivered. This makes it perfect for bandsaw blades which are frequently replaced.

 

So then, are you a meat worker looking for new bandsaw blades?  Then view our meat and fish blades Delivery is available all across Australia within 2-4 business days.

Partners

Not sure what you need?

Don’t worry – get in touch with the team and we will help you find the right product for your requirements

Talk To
Bandsaw Blade
Expert

You will receive a call within 2* hours!
*Office Hours

Over 25 Years the company
has been selling Blades and
Counting...






    You are Amazing!

    A Blade Expert will be contact with you by phone within the next two business hours.

    In the mean time, in 5mins please check your email as we have also sent you the companies latest Blade Catalogue.
    Talk to you soon..

    Talk to a Blade ExpertGet the Job Done