How to Sharpen Bandsaw Blades

There are two ways in which you can effectively achieve the best outcomes to sharpen your bandsaw blades,

While your first thought might be to replace your dull blade, you can sharpen your bandsaw blade a few times before needing to replace fully.

Before going through the sharpening process, you will require the following safety items:

• Eye protection;
• Gloves; and
• Dust mask.

It would be best if you also remembered to unplug the saw to ensure you are safe throughout the sharpening process.

Manually Sharpen Bandsaw Blades

The manual process is a relatively simple one and is the most cost-effective option. The manual process is the best cause of action for hobbyists who are less likely to need to do it as often. 

Generally, you can sharpen the dullest part of the blade, other times you will need to do the whole thing.

Before sharpening, you will require:

• Hand file or Dremel tool;
• Sharpening stone; and
• Band saw.

Tips for sharpening:

• Hold the sharpener stone against the tooth edge;
• The stone should be parallel to the bandsaw blade teeth;
• Move the bandsaw back towards the hand against the stone;
• A Dremel tool can also be used on low at a slight angle from the tip of the blade;
• Use a file to fix any loose ends of the cutting area; and
• Check the gullet for debris and clean if required.

Mechanically Sharpen Bandsaw Blades

If you have a lot of blades that need sharpening, then the mechanical option is the right choice for you because the process is likely to be long. Purchasing a machine for sharpening your bandsaw blade is the best way to save time and energy. 

Want to know more about bandsaw blades? Please take a look at our range of custom made blades that are waiting to be purchased by you.

4 Reasons Why Your Bandsaw Blade Twists While Cutting

One of the common problems that our customers come to us with is that their bandsaw blade twists while their cutting. While at the time it may seem frustrating, especially in the middle of a task, the fix is usually simple. We have explored 4 of these reasons so you can quickly fix the problem should it happen to you.

A bandsaw blade generally twists while cutting because the blade suddenly changes direction while cutting. These are usually caused by the following:

1. Blade is Dull

Like a knife that is no longer sharp, you have to work harder to get it to cut. This is the same for a bandsaw machine, and it’s blade, except in this circumstance the blade twists left or right and causes a crooked cut. The simple solution in this circumstance is the replace the bandsaw blade with a new one.

2. Wrong Blade Width

Another common issue is that the wrong blade width is being used for the chosen material. This can be avoided by getting to know your machine and its requirement and seeking the assistance of the professional team at Saw Blade. It is likely that you either need a narrower or wider blade that is right for the material you are cutting.

3. Wrong Tension

When your blade is under the wrong tension, your bandsaw blade may twist while cutting. This is one of the most straightforward issues to solve because all that is needed is the tension amended.

4. Blade is wrongly installed

It may seem impossible, but your blade could be twisting because the blade teeth are pointed in the wrong direction. Double-check that your blades are correctly installed and amend if required.

These are just four reasons why your bandsaw blade twists while cutting, you can also check blade guide alignment or see if the blade is running in the right direction. We recommend if you are unsure to contact the team at Saw Blade for assistance or to purchase your new bandsaw blade.

Milwaukee Bandsaw Blades

At Sawblade.com.au our primary purpose is to make things as easy for you as possible, especially when it comes to Milwaukee bandsaw blades.

Replacing Milwaukee Bandsaw Blades

When customers buy a mobile bandsaw blade machine by Milwaukee, they are generally unaware that there are some known issues, including:

• Milwaukee does make great equipment, but the blades are challenging to easily replace. 
• Local hardware stores often don’t have the ride size blade for your mobile bandsaw machine.
• If you go searching for replacement blades online, there is little useful information to determine you are getting the right product and only come in the stock standard length that isn’t right for your machine.

At SawBlade.com.au, we have solutions that will work for you so you can get the right blade, every time!

Milwaukee Custom Made Bi-Metal Blades

When replacing your Milwaukee bandsaw blades, the only place to go is to SawBlade.com.au where the quality is of a high standard and aren’t prone to breakage. We custom make your bi-metal blades that are long-lasting and have high wear resistance. These blades are best for cutting:

• Mild steel;
• Structural steel;
• Stainless steel;
• Aluminium;
• Alloys;
• Copper; and
• Brass.

Let Us Help You!

At our online store, we aim to make the process as seamless as possible when getting your Milwaukee bandsaw blade custom made. Our main advice includes:

• Get to know your machine – the more you know about your machine, the more seamless the process will be. 
• Know the limits of your bandsaw – many of these machines can only take one type of spec blade. To ensure we custom make the right type of blade, we need to know whether your bandsaw takes one or multiple specs.

We would love to help you with your next blade replacement. Buy now within Australia and enjoy the benefits that come from custom made bandsaw blades.

Let’s Take a Look at Bandsaw Blade to Cut Tungsten Steel

If you are unfamiliar with sawblade.com.au, you wouldn’t be aware of how versatile our bandsaw blades are. In our blog posts, we have been exploring all the different materials our blades can cut, and today we are exploring how bandsaw blade and tungsten steel.

What is Tungsten?

Tungsten, in its raw form, is a rare metal that is often brittle and hard to work with. It is also strong, at least 10 times hard than 18K Gold and 5 times hard than tool steel. 

Tungsten Steel

Tungsten steel is any material that has tungsten in it as part of its alloy element. While it may not seem like a commonly used steel because it doesn’t change shape when youcut it, it is excellent at:

• Can take extreme heat;
• Handles wear and tear; and
• It isn’t as likely to corrode.

Due to these elements, it is generally used for micro drill bits, high durability shelf-sharpening blades and interestingly rocket engine nozzles.

What Bandsaw Blade to Cut Tungsten Steel?

The type of bandsaw blade to cut tungsten steel depends on the thickness of the material.

For thicker steel, you are going to need to use a harder, stronger blade. For measurements between 3-4 inches, the best option is the Bi-Metal M51. This blade has a high thermal and mechanical wear resistance, and its tooth form makes it suitable for cutting thick, solid higher-grade alloy materials.

Anything above 4 inches is better suited to a high-speed steel Coldsaw blades which have carbide grit teeth that are very strong and heat resistant and perfect for cutting abrasive materials such as tungsten steel.

Buy Your Bandsaw Blade Online

Looking for the right blade to cut tungsten steel? Explore our website and discover all our options for cutting a variety of steel. Our blades are custom made to fit your machine at quality better than you can buy elsewhere. We sell between 1000-3000 a day across Australia directly from our factory. 

Enjoy discovering just why our range of bandsaw blades are so popular.

Let’s talk about Bandsaw Blade to Cut Magnesium

There are many different blades to consider when working with bandsaws, and today we are talking about bandsaw blade to cut magnesium. To begin with, let’s chat a bit about what magnesium is.

What is Magnesium for Bandsaws?

Magnesium, also referred to as manganese steel is an alloy steel that contains around 13% of manganese. It is often referred to as high impact strength which is resistant to abrasion.

What Industry is Magnesium Typically Used?

Magnesium is most often used in the mining industry with cement mixes, rock crushers, railways switches and crossings.  The reason for magnesium in mining is because it is high strength steel that works in very cold temperatures.

Fact: Magnesium is 75% lighter than steel and is the most lightweight structural metal.

Type of Bandsaw Blade for Magnesium?

Generally, the best type of bandsaw blade to use is the very popular and widely used Bi-Metal M42. However, given that it’s soft steel, the carbon flexback bandsaw blade has a reliable cutting performance. 

Depending on the thickness of the steel and because it’s soft, you will need a TPI of 14 to 24. You will need to work slow, and more teeth are ideal for an accurate cut.

What’s Next…Let’s Figure This Out!

When it comes time to buy your bandsaw blade, several steps will assist you in getting the correct type.

Step 1: Educate yourself – be sure to know about your machine. Understand the length and width of your blade requirements and see whether it is a bandsaw blade for cutting wood or metal.

Step 2:  Measure – know the thickness of the materials you need to cut.

Step 3: Contact us – using the information above you can now go to sawblade.com.au and find out which blade is most appropriate for your use.

It’s important to us that you know that we are always here to help and guide you along the way. Reach out and contact us via live chat, email or directly via telephone and our customer service staff will happily assist you.