10 Signs You Need A Bandsaw Blade Replacement

Do you know when you need a bandsaw blade replacement? Can you spot the signs? Here are the top 10 signs you need to know. Once you spot them, it’s important to purchase a bandsaw blade replacement ASAP.

  1. Teeth stripping
  2. Slow cutting
  3. Harder pressure needed (you may notice you need to use more pressure when using the blade)
  4. Feed rate issues
  5. Heat build up (not only does this negatively impact your blade, but it also puts a strain on your machine)
  6. Strange or loud noises
  7. Burn marks (can be both on the blade, or the machine)
  8. Hairline cracks in the blade
  9. Blade doesn’t move consistently
  10. Strange or unusual smells when cutting

These signs can also occur if you’ve paired the incorrect blade with a material. For example, using a bandsaw blade used for wood to cut metal. Using the wrong blade can be a sure fire way to negatively speed up your blades life.

So, how long is a bandsaw blade life? This is a difficult question. Because, more often than not, it’s down to trial and error.

It all depends on blade type, machine, cutting material, and what it’s being used for. If you’d like a life estimate for your chosen blade, contact us here at SawBlade.com.au with this information, and we can provide an estimate and information on how much the blade can withstand.

#1 Reason Why You Need Bandsaw Blades To Cut Mild Steel

Why do you need bandsaw blades to cut mild steel? And, what is it? This article is here to answer all of your questions. From workshops, to construction, you will benefit from a bandsaw blade to cut mild steel. 

Mild steel is one of the most common materials you’ll come across. This is the #1 reason why you’ll need bandsaw blades to cut mild steel.

Mild steel is a type of carbon steel with a low level of carbon. The level of carbon can vary, dependent on the source. It’s also often known as ‘low carbon steel’. The carbon amount is generally between 0.5% and 0.25%.

High carbon steel has a carbon content of 0.30% to 2%. Anything higher is classified as cast iron.

Now, what blades can be used? As per usual, it all depends on the thickness, shape and desired outcome. Here is a quick guide to help you decide.

General Purpose Blade

Bi-Metal M42 – 10-18 TPI

Solid Mild Steel Bar

Bi-Metal M42 – 18-24 TPI (cut slowly)

Hollowed Steel

Bi-Metal M42 – Variable Pitch TPI 6-10

Angled Steel

Bi-Metal M42 – 10 TPI

Steel Channel

Bi-Metal M42 – Variable Pitch TPI 8-12 or 6-10

Mild Steel Plate

Bi-Metal M42 – Variable Pitch 10-14 TPI

If you’re after a smooth finish, it’s a good idea to opt for a higher TPI.

One tip you always need when using a bandsaw. 3 teeth need to ALWAYS be in the work piece when cutting. If not, you risk dulling the teeth, damaging the blade, etc.

Here are some resources on getting started with bandsaw blades, and a TPI guide if you’re unsure. If you’re stuck, don’t hesitate to contact one of our dedicated customer service representatives via 03 9005 7931, live chat, or email.

 

5 Steps To Selecting Your Bandsaw Blades

If you’re new to bandsaw blades, or even if you’re not, it’s important to know how to select the right blade for the job. Here is a quick 5 step guide to selecting your bandsaw blades.

  1. Figure out what you want to cut. This is fairly self explanatory, but it’s an essential part of the process. What is the type of material you need to cut? Note the material, thickness, shape, etc.
  2. Is this a one time job? Or, will you continually use the blade on a regular basis? This step is integral. If you’ll be using the blade often, it’s a good idea to choose a durable blade. 
  3. Note the specifications of your bandsaw. Such as the max width of the machine, the brand, the model, etc. This helps with customising the blade to perfectly fit your machine. You’ll also need this information so you know what your machine can handle.
  4. Ask yourself, are you cutting corners and curves. Or, are you straight cutting? Is your material curved or not? 
  5. Finally, take all of these points into account. Then, choose the right blade material. The blade material will all depend on this information. 

One of the most common mistakes people make when purchasing a bandsaw blade is disregarding TPI. One of the most common mistakes people make when purchasing a bandsaw blade is disregarding TPI. Selecting the right TPI is essential. Here is ‘The Ultimate TPI Guide’ to help you decide. 

And there you have it! An easy guide to help you with selecting your bandsaw blades. If this hasn’t helped you choose the right blade, contact our dedicated customer support team by live chat. Or, call us on 03 9005 7931. We will to provide you the right information for you to make an educated choice.

4 Ways to Get The Most Out of Your Cold Saw Blades

Using Your Cold Saw Blade

Cold saw blades are one of the most useful pieces of equipment when it comes to cutting metal, especially for industrial purposes. That’s why it’s particularly important to maintain and use them to the best of your ability. After all, cutting equipment isn’t exactly something that can be regularly replaced at a cheap price. We at SawBlade.com.au are here to suggest some things to consider when you’re using a cold saw blade.

Maximising Your Cold Saw Blade Use

If you want to get the most out of your blade, there are several things to pay attention to before and after using the equipment.

1. CoolantWhen you buy the blade, make sure to also buy the correct coolant. That is, buy something that is water soluble. This is due to the fact that the coolant actually acts as a lubricant for the blade, keeping the teeth from wearing too quickly. Hence, you should also keep the solution clean so as to avoid contaminants that can hamper the blade’s cutting ability.

2. Breaking in the blade: This process should be done whether the blade is new or simply resharpened. Slowly cut through a piece of test material, usually four times, before moving onto the main cutting operation. This serves to prevent premature dulling and increases time between sharpening.

3. Properly clamp down your material: When you place the material in the vice, make sure that it’s tightly secure on the table before beginning to cut. If not, the shaking can not only cause an undesirable cut but also damage the blade if the material is abrasive enough.

4. Use the least amount of pressure: Cold saw blades require minimal cutting effort to pass through materials so large amounts of pressure can have a negative effect on the quality of the cut. That is, high amounts of pressure can cause quicker wearing or even the blade breaking.

Now then, by now you should have gained a better idea on how to use the cold saw blade to its maximum efficiency So make sure to visit Our Store to not only get your blades, but also the supplies to maintain them.

Semi Automatic Coldsaw Machine

What are Coldsaw Machines?

As anyone with experience in machine cutting can tell you, one of the biggest troubles is that blades can overheat quickly. This can cause a greater chance in wear in the blades and machine. It’s especially problematic in the metalworking industry where high temperatures are a common occurrence in the work environment. As such, workers often use various types of coldsaws to cut metal alloys and steel. The semi automatic coldsaw machine is one such type.

So how do these machines work? Coldsaw machines automate several processes such as cooling, pressure and speed. This is unlike manual cutting equipment, which needs careful attention when operating. This automation helps to keep both the actual blade and material cool, meaning you’ll be able to work longer. Here at sawblade.com.au, we provide top-quality blades for these machines across Australia.

The Semi Automatic Coldsaw

The semi automatic coldsaw machine is a solution for people needing to cut a significant amount of material. This is due to many aspects of the cutting process being automated. Some aspects such as the feed rate and blade speed are set manually when placing the material in the vice.

A button or foot pedal signals the blade and coolant to begin operating automatically. Once the machine finishes the cut, the blade is reset back into the default position with the vice opening up for the next procedure. All of this serves to increase cutting efficiency. Furthermore, the automation process also helps sustain blade life and produce more accurate cuts. This is because the machines remove the worry of possibly placing too much pressure on the blades and causing quicker wearing.

By now, you’ve seen the sorts of benefits that coldsaw machines can provide for metal cutting. They’re especially ideal if you’re planning on cutting multiple pieces of metal. So, if you’re looking for a coldsaw to fit your machine, why not visit Our Store or contact us using the Live Chat.

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