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HomeSawBlade ArticlesCoolant Misting Oils For Use In Metal Cutting
Home Coolant Misting Oils For Use In Metal Cutting
15
Apr
Coolant Misting Oils For Use In Metal Cutting
  • Coolant Misting Oils For Use In Metal Cutting

When it comes to the metal cutting process, coolant misting oils are fast replacing the older method of flood cooling. Flood cooling is a method where both the cutting tool and the metal surfaces are covered with coolant oils. This method has been used in the past, but businesses are constantly looking for better alternatives to reduce the cost of coolants. Misting cooling has emerged as an extremely efficient method that could replace flood cooling in the future.

Coolant misting oils are applied by finely spraying exactly where the cutting tool comes in contact with the metal component. In this way, less oil is used in the cutting process and also produces less oil residual. Using misting oil not only keeps the working environment clean but also provides a better cutting surface to the operator.

Coolant Misting Oils: Formulated For Best Performance On Every Surface

Coolant misting oils should always be non-aromatic and water-soluble solutions because various amorphous materials such as acrylic and poly-carbonate are prone to cracking under chemical stress from reactive coolants. At sawblade.com.au, we have produced coolant misting oil that eliminates micro-carbon cracking on cutting tools and also increases the cutting efficiency by washing away the chips from the cutting surface.

The lubricant is projected to the cutting edge via a compressed air stream and forms a thin even coat on the cutting edge, greatly reducing frictional heat. The lubrication pulse can be adjusted from 3 per second to 1 per minute and the discharge from 0 mm^3 to 41 mm^3 per pulse. An economical and efficient method of lubrication, eliminating the expense and wastage of flood coolant systems.

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Based in Hamilton, VIC, at Sawblade.com.au, orders are shipped the next day with our estimated delivery time for orders within VIC is an astonishing 1 day. We take 2 days for orders from NSW, ACT and SA and 3 days for TAS and QLD. 

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1. Product Selection

Bi-metal M42General Purpose Blade Bi-alfa Cobalt Extreme M51Solid, Thick-walled Tubes and all higher-grade alloys Bi-alfa ProfileSpecific to Metal Profile Cutting Bi-alfa WS ALUProvides outstanding performance on vibration susceptible cuts Bi-alfa Cobalt Master SupremePrecise perpendicular cuts with excellent surface finish Bi-alfa RPIdeal for hard materials, improving chip flow and blade life HM-Titan Alu TCTNon-ferrous metals and Best for plates and slabs HM-Titan BO TCTHardened and Tempered or induction hardened materials HM-Titan MU TCTDeveloped to cut a variety of different materials Carbon FlexbackWood / Plastic /Alumunium / Thin-Walled Tubes & Squares Carbon Thin GuageWood ( For Curves ) / Thin Plastic / Thin Aluminium Carbon RipperRipping Wood - Standard Quality - Cost effective Bi-metal RipperRipping Wood - Best Quality - Longer Lasting Meat & FishMeat / Bone / Fish / Carcass Splitting General Purpose Band knifeFoam / Food Slicing / Packaging Carbide GritCarbon fiber reinforced plastic (CRP) / Concrete / Glass / Industrial ceramics / Silicon materials / Cast iron/ Graphite/ Wire reinforced rubber Diamond Grit - ContinuousCarbon fiber reinforced plastic (CRP) / Concrete / Glass / Industrial ceramics / Silicon materials Diamond Grit - GulletedCarbon fiber reinforced plastic (CRP) / Concrete / Glass / Industrial ceramics / Silicon materials TCT for TimberSuper Hard Wood / Timber / Exotic Material Butcher Hand Saw BladesFish / Frozen fish or meat / Meat & Bone / Poultry Hacksaw BladesCorrosion-resistant / Light-weight

2. Great job, now select the Width

3. Select the Length (Round up to the Closest Increment)(Round up to the Closest Increment)

3. Now Enter the Exact Length in (mm) (Made to your Order)

Length is not correct, changed to maximum allow length.

4. Select the TPI (Teeth Per Inch)

The number of teeth per inch (TPI) defines the pitch of the blade and can vary from 1 to 32 tpi.

On some blades there are different pitches on the same blade. You must select the correct tpi for the thickness of material you are cutting. If the corrrect tpi is not chosen the blade life will be dramatically shortened.

The general rule of thumb is: For wood and soft materials aim ffor 3-6 teeth in the work piece.

The number of teeth per inch (TPI) defines the pitch of the blade.

On some blades there are different pitches on the same blade. You must select the correct tpi for the thickness of material you are cutting. If the corrrect tpi is not chosen the blade life will be dramatically shortened.

Please use the following guide to select the correct tooth selection.









5. Enter Quantity

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